SENA CAST Wireless MESH Communication Headsets
Sena CAST industrial mesh headsets combine hands-free team communication with hearing protection. Choose the mounting style for your working environment.
- CAST-01 headband: NRR 28 dB / SNR 34 dB
- CAST-02 hard-hat mount: NRR 23 dB / SNR 30 dB; check the helmet and adapter combination
- Full-duplex communication, Advanced Noise Control™ and microphone mute
- Up to 9 hours talk time, USB-C charging and AAA battery backup
- CE, FCC, IC and KC certification
Open Mesh is a shared-channel conversation. Group Mesh creates a closed group for up to 24 users. CAST switches between them rather than monitoring both at once.
Current CAST guidance includes a Mesh 2.0 setting in the Sena Industrial App for older Mesh 2.0 equipment. Check the actual units' firmware and available settings when extending a team.
Published open-space range is up to 1.1 km, extendable to 4.4 km with at least six users providing intermediate connections. Actual coverage depends on obstructions and user positions. Compatible two-way-radio connections are supported; production intercom integration needs a separate compatibility check.
Read our plain-English guide to mesh intercom for group conversations, compatibility and realistic coverage.








